OIL QUALITY MANAGEMENT SOLUTION

Oil Quality Management Solution

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Oil Quality Management Solution By Neptunus

Oil Quality Management Solution (OQMS) is a comprehensive approach to maintaining clean and reliable oil for your equipment. OQMS is essentially about measuring and monitoring the quality of the oil and also continuously cleaning it to keep it free of contaminants and maintain its lubrication efficiency.

With our oil quality management solution, you can detect potential issues before they cause significant harm, ensuring the reliability of both your oil and your machine. By keeping your oil in optimal condition for longer periods, OQMS reduces costs and improves efficiency, ultimately increasing the longevity of the machine.

Benefits of Oil Quality Management Solution

Eliminate Oxidation Sources For Clean Oil

Eliminate
Oxidation Sources
For Clean Oil

The oil quality management Read more

Increased
Machinery
Life Span

It ensures the oil is of the highest ,Read more

Prevention
Of Costly
Repairs

By providing detailed oil quality Read more

Enhanced Maintenance And Oil Analysis Capabilities

Enhanced Maintenance And Oil Analysis Capabilities

The system provides detailed oil quality Read more

Improved Machinery Performance And Reliabilit

Improved Machinery Performance
And Reliability

With high-quality oil assurance, it helps Read more

Extended Oil Change
Intervals

The solution helps to achieve savings
Read more

Why is Managing Oil Quality Important?

The lube oil is like the lifeblood for engines and other rotating equipment. It gets contaminated over a period of time due to the operational wear & tear and ingress of dirt, moisture & leakage of fuel. This weakens its lubrication efficiency and the continued use affects the engine performance and, in the worst case, causes a breakdown.

Your machinery and components last longer, when oil is cleaner

54% of the machine failures can be linked to improper lubrication. Clean oil = proper lubrication = less friction, wear & tear = lesser failure. Lesser failures lead to enhanced life of machinery & components!

The charts below shows the direct correlation between oil cleanliness and the resultant increase in machinery & component life (represented as MTBF – Mean Time Between Failure) These calculations are based on research data published by Noria Corp., USA which is a leading research and training organization in the field of oil management

3 times increase in the life of hydraulics & diesel engine by reduction in PARTICLE contamination using the right oil cleaning solution

Values in the table indicate "multiple times" increase in MTBF of the machine/ component by improving the "Current Cleanliness Level" of oil to the "New Cleanliness Level" using the right filtration solution.

Example: For Diesel Engine, an improvement in cleanliness level from ISO 21/18 to 17/14 can lead to "3 TIMES" increase in it's MTBF

5 times increase in the life of machinery & components by reduction in MOISTURE contamination using the right oil cleaning solution

Moisture is the #1 nemesis of an engine. Moisture in the oil leads to multiple problems like increased oxidation, increased corrosion and in case of hydraulic oil it also affects the oil Hence it is very important to use the right filtration system for mositure removal. It greatly enhances the equipment life.

Example: By reducing average moisture levels from 2500 ppm to 156 ppm, life (MTBF) of the machinery/component is extended by "5 TIMES"

Key Challenges In Oil Quality Management

Bypass Oil
Cleaning Limitations

Bypass oil cleaning systems Read more

Nemesis
Of Oil
Management

Oil oxidation is the process by Read more

Oil
Oxidation
Consequences

The consequences of Read more

Measuring Oil Quality: Quantification Challenges.

Traditional methods of oil Read more

Engine Failures Due to Lubrication Issues

Approximately 56% of engine Read more

Early Detection of Wear and Faults

Early Detection of Wear and Faults

Changes in oil quality can Read more

Costly Oil Changes and Top-ups

Costly Oil Changes and Top-ups

Oil changes and top-ups Read more

Calculate Your Saving with OQMS

You will be surprised with the big saving potential of managing your oil quality with OQMS. Take this simple & quick calculator now, and get a FREE customized analysis of your specific application done by our subject expert.

Requirements To Set Up OQMS

 Oil Condition Monitoring System

The Oil Condition Monitoring System offers real-time monitoring of oil quality through 22 parameters, accurately detecting optimal oil change times and indicating remaining oil life.

Oil Filtration System

The Oil Filtration System provides continuous and thorough cleaning, achieving absolute filtration down to 3µ with over 99.75% efficiency, removing all contaminants, including water, to extend the machine’s lifespan.

Features of the Oil Quality Management Solution

Simple
Installation

The solution's simple installation process makes
Read more

Optimal Oil
Replacement Period

The system follows the optimal oil replacement period,
Read more

Oil Quality Data
Summary

We offer detailed data on several key oil quality
Read more

Remote Accessibility Of
Oil Health Data

Our oil health monitoring system provides real-time data for
Read more

Real-Time Information
On Oil Health

Condition Monitoring System offer data on the condition
Read more

Continuous Oil Cleaning And
In-Depth Filtration

The solution's continuous oil cleaning and in-depth
Read more

High-Quality
Oil Assurance

Our system gives assurance on the highest oil quality,
Read more

Installation Of An Oil Quality Management Solution

1: Filtration System Installation

Our company expert will handle the installation of the filtration system, ensuring that both the inlet and outlet of the system are properly connected to the sump tank.

3: Connection to Display for Monitoring

Once the sensor is correctly positioned, the team will connect it to a display for convenient monitoring of oil conditions.

2: Sensor Placement

They will place the sensor in the ideal position after the filtration process, although they can also consider placing it before and after if desired.

Filtration System Installation

Our company expert will handle the installation of the filtration system, ensuring that both the inlet and outlet of the system are properly connected to the sump tank.

Sensor Placement

They will place the sensor in the ideal position after the filtration process, although they can also consider placing it before and after if desired.

Display Connection

Once the sensor is correctly positioned, the team will connect it to a display for convenient monitoring of oil conditions.

How Does Oil Quality Managment Solution Works?

Step 1

Engine oil from the sump tank enters the oil filtration system .

Step 3

Filtered oil gets checked for its health by the oil condition monitoring sensor

Step 5

The display unit indicators consist of oil quality, rate of change, rate of change time period, and oil temperature. 

Step 7

This process is continuous, and over time, it enhances the oil's health

Step 2

A filtration system removes impurities from the oil.

Step 4

The sensor monitors the health of oil and presents the values on the local display unit.

Step 6

The filtered oil is returned to the oil sump or tank.

Step 1

Engine oil from the sump tank enters the oil filtration system.

Step 2

A filtration system removes impurities from the oil.

Step 3

Filtered oil gets checked for its health by the oil condition monitoring sensor.

Step 5

The display unit indicators consist of oil quality, rate of change, rate of change time period, and oil temperature. 

Step 7

This process is continuous, and over time, it enhances the oil's health

Step 4

The sensor monitors the health of oil and presents the values on the local display unit.

Step 6

The filtered oil is returned to the oil sump or tank.

Machine reliability solution . aims to improve machine dependability and optimise spare component use during maintenance, hence contributing to sustainability initiatives. Organizations can improve equipment reliability, minimise downtime, and use fewer resources by properly managing assets. This strategy includes closely monitoring machine performance, identifying potential faults, and using proactive maintenance procedures to address issues before they escalate. Companies that implement effective asset reliability management solutions can boost operational efficiency while lowering their environmental impact. You can also check out Vib360 Torquesense: torque and power measurement system. The most important part of asset reliability management is on-time maintenance services. We offer marine engine and propulsion system maintenance services with our expert service engineers. We offer maintenance, repair, and overhaul services (MRO) for the main engine, auxiliary engines, gensets, clutch, and gearbox. With our maintenance service, we are also suppliers of spare parts for engines and propulsion systems. Check out our Niigata(OEM authorized), EMD(OEM authorized), and CAT engine spare parts offering here .