Asset Reliability Management Solution
What Is Asset Reliability Management?
Asset Reliability Management (ARM) is a comprehensive approach that ensures the efficient and reliable performance of equipment and other assets within an organization. This involves planning maintenance using predictive maintenance technologies to prevent breakdowns and minimize downtime.
The ultimate goal of ARM is to maximize asset availability, performance, and productivity while minimizing maintenance costs and reducing the risk of failure. By implementing ARM strategies and techniques, organizations can improve their operational efficiency, reduce downtime, and increase profitability.
Importance of Asset Reliability Management
Enhanced
Asset
Reliability
Asset reliability management
minimizes unplanned downtime and ensures optimal performance of critical machines.
Higher
Machine
Uptime
The ARM maximizes machine uptime and availability, even minimizing disruption to operations.
Better Maintenance Planning
Improve maintenance planning and scheduling, leading to reduced downtime and increased productivity.
A Higher Level Of Customer Satisfaction
By ensuring that assets are reliable and running effectively, organizations can provide better service to their customers, resulting in higher levels of satisfaction and loyalty.
Reduction In Maintenance Costs
This system reduces the cost of maintenance and repairs through predictive maintenance and early fault detection.
Strengthen Operational Safety
It identifies potential safety hazards and prevents accidents through real-time condition monitoring .
Increased
Sustainability
Extend the lifespan of equipment, reduce waste, and promote environmental sustainability.
Better
Decision-Making
Utilize data and insights to make informed decisions on equipment maintenance and replacement.
How Is Asset Reliability Management Done In Neptunus’ Way?
At Neptunus, we pride ourselves on our ability to combine the traditional principles of mechanical engineering with state-of-the-art diagnostic technology. Our cutting-edge solutions empower asset operators to detect emerging faults in their equipment several months in advance. This, in turn, enables them to make smarter, economically and environmentally optimal maintenance decisions that increase both the efficiency and lifespan of their critical equipment.
Our ultimate objective is to help our customers move further left on the PF curve, as depicted in the graph below. Neptunus’ asset reliability management solution will enable the detection of emerging faults much earlier compared to conventional maintenance methods such as linear vibration. By doing so, they have more time to take corrective action before the equipment reaches its breakdown point.
Asset Reliability Management Solution At Neptunus
Engine condition monitoring system
Engine condition monitoring system is an advanced, class-approved technology that identifies existing and emerging faults months in advance, giving enough time to prevent any catastrophic unplanned breakdown
Oil quality management solution
Oil quality management solutions enhance oil and engine performance through continuous oil cleaning with depth filtration and Senses oil quality changes in real time based on 22 parameters
Engine, Propulsions System Maintenance And Spare Parts
Trusted partner for genuine parts, maintenance, and service of engines, propulsion systems, and auxiliary equipment from leading brands including Niigata (OEM Authorized), EMD(OEM Authorized), CAT, MAN, Wartsila, and Yanmar.”
Torque Sense: Torque and Power Measurement
Torque sense offers precise torque and power measurement with unmatched reliability, no speed limits, and enhanced emission control.
Intelligent Maintenance Services
By leveraging our team's expertise and utilizing advanced
technologies, we can help customers streamline their workflows and improve productivity. With a focus on planning and execution strategies, we offer intelligent engine diagnostic, maintenance, and overhauling services.
Custom Curation of the Spares List
We procure genuine spare parts directly from original equipment
manufacturers (OEMs) or reliable suppliers. Our spare parts list is tailored to your specific needs by using data to create a custom curation that ensures maximum efficiency and cost-effectiveness.
Furthermore, we identify and highlight the most critical spare parts in the list, ensuring that you have easy access to the parts that are most essential for maintaining your equipment's optimal performance.
Complete
Picture
More data points help you make an accurate prediction.
Torsional vibration and oil conditions are like the heartbeats and blood pressure of the machine. Measuring both gives a correct indication of the machine's health.
Early
Warning
Our Torsional
vibration monitoring system can give
a very
early indication of an emerging fault. It's like detecting cancer at stage 0 itself rather than later stages. Having more time to take corrective action is the key!
Adequate Window for Maintenance Preparation
Neptunus' asset reliability management approach allows
for the early detection of faults, which in turn gives customers more time to plan maintenance schedules and take corrective action before any machine breakdowns occur.
lloT & Industry 4.0
Ready
Connectivity and communication between different systems
are critical for smart manufacturing. The ability to remotely monitor cloud computing is integral to designing solutions for Industry 4.0.
User-Friendly
Interface
A simplified user interface empowers the operator on the shop
floor to take quick action based on the alarm, rather than relying on human expertise for the analysis of vibration waveforms in lab analysis of oil.
identification of problems.
Industries We Serve
Why Choose Neptunus?
Neptunus Power Plant Services Pvt. Ltd (founded on 24th June 1996) has 25+ years of experience in maintenance and reliability solutions for oil & gas, marine, industrial, and defence asset users across South Asia, the Middle East, Africa, and Europe.
Thus far, we’ve established the crucial significance of understanding an asset’s condition, especially in engine maintenance. Our class approved
engine condition monitoring assess the engine’s health while precisely identifying component-level issues, and the system can alert operators
about potential problems before they become serious.
In holistic asset reliability management, the proper maintenance of oil is of utmost importance. To address this need, we offer a comprehensive 360-degree oil quality management solution. This advanced technology includes oil filtration system to clean the oil and utilizes real-time oil condition monitoring sensors to deliver immediate insights into oil health, ensuring the seamless operation of your assets.
Also,In the pursuit of absolute asset reliability within the marine industry, the management of torque emerges as a pivotal component. Our Neptunus TorqueSense system represents cutting-edge technology, enabling precise measurements of power, torque, and torsion in marine shafts