Oil Condition Monitoring System

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What is Oil Condition Monitoring?

Oil condition monitoring is the process of assessing the quality of oil used in machinery or engines. This involves monitoring the physical properties of the oil, such as viscosity, acidity, and presence of contaminants, in order to determine the oil’s condition and any potential issues that could affect the performance of the machinery. 

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Challenges Faced In The Inspection Of Oil Quality

No Quantifiable Way To Measure Oil Quality

No Quantifiable
Way To Measure
Oil Quality

Traditional methods of oil quality assessment Read more

Evaluation Of Oil Quality
In Real Time

Monitoring oil quality in real-time can be
Read more

Oil Change Schedules Often Lack
Qualitative Evidence

Oil change schedules are often based on time- Read more

Difficulty In The Integration Of Monitoring Equipment

Difficulty In The Integration Of Monitoring Equipment

Integrating oil monitoring equipment into existing Read more

Costly And Complex Setup Of Existing Systems

Costly And Complex Setup Of Existing Systems

Existing oil monitoring systems can be costly to Read more

Neptunus’ Oil Condition Monitoring System

The Neptunus real-time oil condition monitoring system is designed to monitor the quality of oil used in engines or machines and detect changes. The system is calibrated for a given type of oil and can detect Oil Quality Change Basis 22 Parameters. 

It can tell you when it’s time to change the oil and also estimate how much useful life the oil has left. 

In simple terms, condition monitoring is the process of monitoring the health of a machine. It is done to detect any changes in its health or condition over time and to diagnose any potential issues before they become serious problems. By doing this regularly, we can catch any problems early on before they get worse and fix them before they cause bigger issues. This helps the machines last longer and work better, which saves time and money in the long run.

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Benefits of Neptunus’ Oil Condition Monitoring System

Real-Time Oil Condition Monitoring Sensor

Our oil monitoring system uses a sensor that Read more

Senses Oil Quality Change Basis 22 Parameters

Senses Oil Quality Change Basis 22 Parameters

The system is able to detect changes in oil
Read more

Detect Time To Change Oil

Detect Time
To Change
Oil

Based on the state of the oil and the operating Read more

Improves Equipment Reliability And Lifespan

Improves Equipment Reliability And Lifespan

By monitoring the condition of the oil and
Read more

Prevents
Costly
Repairs

It can identify potential issues before they
Read more

Features Of The Oil Condition Monitoring System

TDN Indicator
To Know Your
Oil Health

TDN reflects the overall health of the oil on scale of 1200-0
Read more

Detects Changes in TBN, Viscosity, Moisture, TAN Levels, Moisture, And Fuel

Our oil condition monitoring system is able to detect Read more

Robust Sensor
Available For Atex
Environment

The Neptunus system includes a robust sensor that is designed
Read more

Local, Bluetooth,
And Cloud Data
Dashboard

Oil condition monitoring provides valuable insights into the health
Read more

Real-Time Oil Condition Monitoring By Neptunus

With a real-time oil condition monitoring system, you can access oil health data from anywhere, allowing you to keep an eye on the performance of your machinery even when you’re not on site.

The Neptunus system provides users with multiple remote ways to access and view their oil condition data, including on a local display, through Bluetooth connectivity to a mobile device, and on a cloud-based platform. 

With our remote condition monitoring  it is easy for users to monitor their oil condition data in real-time and make informed decisions about maintenance and repairs.

Interested to Know More? Get on Call with Our Expert for a Detailed Walkthrough Of The Technology

Installation & Setup Of Oil Condition Monitoring System

Step 1: Software Installation

The first step involves software installation, which is crucial to setting up the system. This step is essential to establishing communication between the system and the user's machine to provide real-time monitoring and ensure that the data collected is accurate.

Step 1: Software Installation

The first step involves software installation, which is crucial to setting up the system. This step is essential to establishing communication between the system and the user's machine to provide real-time monitoring and ensure that the data collected is accurate.

Step 2: Oil Sensor Calibration With Oil

The second step is calibrating the oil sensor with oil. This calibration ensures that the oil sensor accurately measures the oil's quality and condition, which enables the user to detect any potential issues early on. This calibration is necessary to ensure the accuracy of the system, so the user can make informed decisions about oil changes and maintenance schedules.

Step 2: Oil Sensor Calibration

The second step is calibrating the oil sensor with oil. This calibration ensures that the oil sensor accurately measures the oil's quality and condition, which enables the user to detect any potential issues early on. This calibration is necessary to ensure the accuracy of the system, so the user can make informed decisions about oil changes and maintenance schedules.

Step 3: Display Unit Configuration

The third and final step is the display unit configuration, which enables the user to view the real-time data collected by the system. This allows the user to monitor the machinery's oil health and detect any potential issues before they become severe.

Step 3: Display Unit Configuration

The third and final step is the display unit configuration, which enables the user to view the real-time data collected by the system. This allows the user to monitor the machinery's oil health and detect any potential issues before they become severe.

From Detection to Prevention: Our OQMS Addresses the Bigger Problem

Oil condition monitoring is a crucial process that helps detect issues in the oil and provides early warnings, allowing for prompt corrective action.  However, while this method is effective at identifying problems, it doesn’t address the underlying issue of oil filtration. Changing oil frequently is expensive, and is kidney loop filter system essential to maintaining the quality of the oil.  That’s where our  Oil Quality Management Solution (OQMS)comes in Picture.  With OQMS, you can ensure that your oil remains in optimal condition for longer periods, reducing costs and improving machine reliability.
By maximising the utilisation of spare parts during maintenance, the reliability of machinery is enhanced. By managing assets well, organisations may reduce downtime, increase equipment reliability, and spend less resources overall. This plan calls for keeping a careful eye on machine performance, seeing any problems, and employing preventative maintenance techniques to deal with problems before they get worse. Businesses can reduce their environmental impact and increase operational efficiency by implementing asset reliability management solutions that work. Neptunus’ advanced Condition Monitoring Solution tools, engine condition monitoring system, and turbine vibration monitoring system are essential for assets like engines and gas turbines because they maximise maintenance scope, identify defects early, and offer valuable insights into asset condition. Since oil is essential to prolonging the life of assets in the era of sustainability, oil management has become a crucial part of the asset reliability management program. The kidney loop filter system and oil condition monitoring system are combined in the Oil Quality Management Solution to offer the best possible lubrication performance. Organizations can maximise the performance of their equipment by keeping an eye on the quality of the oil.

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