Top 7 Challenges Fleet Owners Encounter with Reduced Shell Bearing Lifespans
Bearings play a critical role in reducing friction and enabling smooth rotation, ensuring the efficient and reliable operation of various engine components.
Let's see the Top 7 Challenges and Failure Rates Fleet Owners Encounter with Reduced Shell Bearing Lifespans.
Challenges
1.Dirt
2.Misassembly
3.Misalignment
4.Insufficient Lubrication
5.Overloading
6.Corrosion
7.Improper Journal Finish
Challenges
Failure Rates
1.Dirt
-45.5%
-12.8%
-12.6%
-11.4%
-8.1%
-3.7%
-3.2%
2.Misassembly
3.Misalignment
4.Insufficient Lubrication
5.Overloading
6.Corrosion
7.Improper Journal Finish
1.Dirt
Contamination by dirt and debris significantly increases friction and wear, leading to premature bearing failure and reduced operational lifespan.
2. Misassembly
Contamination by dirt and debris significantly increases friction and wear, leading to premature bearing failure and reduced operational lifespan.
3. Misalignment
Improper alignment of bearings leads to excessive forces and uneven load distribution, causing increased wear and potential breakdown.
Inadequate lubrication results in heightened friction, heat buildup, and metal-to-metal contact, leading to premature bearing wear and failure.
4. Insufficient Lubrication
Subjecting bearings to excessive loads beyond their capacity causes increased stress and fatigue, accelerating the likelihood of bearing failure.
5. Overloading
Exposure to corrosive elements results in surface damage, pitting, and rusting, which can cause premature bearing failure and compromised performance.
6.Corrosion
Exposure to corrosive elements results in surface damage, pitting, and rusting, which can cause premature bearing failure and compromised performance.
7. Improper Journal Finish
Knowing the reasons for bearing failure is essential for effective machine maintenance and maximizing the importance of bearings in engines.
In the next video, we will explore each of these pointers in detail and offer Smarter Ways to Overcome these challenges - Stay tuned for more insights!